Description For Vacuum Capping Machine
A vacuum capping machine is a type of packaging machine commonly used in the food, medical and cosmetic industries. It can release air in the bottle through two steps of vacuum extracting and capping to form a vacuum state, and at the same time, tighten the cap tightly. , Ensure product quality and shelf life. The machine has the characteristics of stainless steel whole structure, high-precision screw cap, high degree of automation, etc. It is suitable for bottles and caps of various shapes and materials and can be widely used in the production needs of various industries. At the same time, the machine is easy to operate and maintain, which can effectively improve production efficiency and reduce costs.
The vacuum capping machine is equipped with an advanced motor control system and torque control system, which ensure high precision capping, capping quality, and stability are very high, avoiding product leakage and pollution. The machine also features a high degree of automation, which can automatically complete bottle feeding, vacuum extraction, capping, and other operations, reducing manual intervention, improving production efficiency, and reducing the impact of human error on product quality.
The vacuum capping machine has humanized design, easy operation, easy to use, low maintenance cost, and no special maintenance and service, which reduces the production cost and improves production efficiency. Therefore, the vacuum capping machine is an efficient, stable, and easy-to-operate packaging machine that can adapt to different production needs and gives enterprises an effective guarantee of improving production efficiency, reducing costs, and improving product quality.
|Capping speed||1000-2000 bottles/hour|
|Capping head||four heads|
|Capping principle||Vacuum capping|
|Vacuum pressure||0.6~0.8 MPa|
Features For Vacuum Capping Machine
In order to ensure the vacuum quality of the vacuum capping machine, it is necessary to control the following aspects:
Vacuum pump selection and quality: select the appropriate type and quality of vacuum pump to ensure that it has sufficient pumping speed and vacuum degree.
The tightness of the vacuum pipeline: the vacuum pipeline needs to have a good sealing performance to avoid gas leakage, which will affect the vacuum degree and the effect of vacuuming.
The quality of the vacuum tank: The vacuum tank needs to have sufficient volume and pressure resistance to ensure that it can withstand the pressure inside the bottle in a vacuum state.
Operator skills: Operators need to be proficient in the operation skills of the vacuum capping machine to avoid insufficient vacuum caused by operational errors.
Inspection and testing: Regularly inspect and test vacuum pumps, vacuum tanks, pipelines, etc. to ensure that the equipment operates normally and the vacuum degree meets the requirements. At the same time, a quality inspection is carried out on the bottle after vacuuming to ensure product quality and stability.
The principal vacuum part of the vacuum capping machine mainly includes a vacuum pump, a vacuum pipeline, and a vacuum tank. Its workflow is as follows:
The vacuum pump works to draw out the air inside the bottle to form a certain degree of the vacuum state. The extracted air is sent to the vacuum tank through the vacuum pipeline so that the pressure in the vacuum tank is gradually reduced. When the pressure in the vacuum tank drops to a certain value, the vacuum pump will stop working. In the vacuum state, the capping machine will automatically screw the cap into the bottle mouth, and at the same time tightly seal the bottle mouth to ensure that the oxygen content in the bottle is reduced and the shelf life of the product is extended.
The vacuum part of the vacuum capping machine uses a vacuum pump to extract the air in the bottle, reducing the pressure in the bottle to a certain level, forming a vacuum state, and then capping. This ensures that the oxygen content in the bottle is reduced, extending the shelf life of the product while also ensuring product quality and stability.
The vacuum pump on the vacuum capping machine is an important part responsible for extracting the gas in the bottle and forming a certain degree of the vacuum state. Common types of vacuum pumps include rotary vane pumps, gear pumps, Roots pumps, etc.
The rotary vane pump is the most common type of vacuum pump and works by drawing gas through the space between the rotating vanes and the pump casing. The pump has the advantages of fast pumping speed, good stability, and simple maintenance, so it is widely used in vacuum capping machines.
The gear pump pumps gas through the mutual meshing of two gears. It has the advantages of small size and fast pumping speed and is suitable for small vacuum equipment.
The Roots pump pumps gas through two mutually rotating impellers. It has the advantages of fast pumping speed and simple maintenance, but the cost is relatively high, and it is suitable for high-precision and high-demand vacuum equipment.
Main Merites (3)
The vacuum capping machine can form a certain degree of vacuum state during the capping process, thus effectively ensuring the airtightness of the product. At the same time, the machine itself has a certain degree of airtightness, which avoids the risk of gas leakage and pollution. This is of great significance for some industries that require high product sealing, such as food and medicine.
The vacuum capping machine has high mobility and flexibility. It can adapt to a variety of bottle and cap types. By adjusting machine parameters and changing different molds, it can quickly switch to adapt to different specifications of bottle caps and is suitable for various production line layouts and production environments. This enables the vacuum capping machine to be widely used in different industries to meet different production needs.
The vacuum capping machine has good operability and easy maintenance. The design of the machine is reasonable, the control system is simple and easy to understand, and it has an intelligent operation interface and easy debugging functions. In addition, each part is designed to be easy to disassemble and replace, so as to facilitate the care and maintenance of the equipment. These features make the vacuum capping machine easy to use and manage, improving production efficiency and product quality.
The vacuum pressure required by the vacuum capping machine is usually between -0.08 MPa and -0.095 MPa. This range is an ideal vacuum pressure, which can ensure that the air in the bottle is fully removed during the capping process, thereby ensuring the quality and shelf life of the product. However, the specifically required vacuum pressure will also be affected by the nature of the product itself and the type of bottle, and different products and bottles may require different vacuum pressures. In practical applications, it needs to be adjusted and optimized according to the actual situation.
The vacuum capping machine is suitable for various types of containers, such as glass bottles, plastic bottles, metal bottles, etc. Different containers have different shapes and sizes, but as long as they meet certain requirements, they can all be operated on the vacuum capping machine. Typically, the bottle needs to have a certain degree of rigidity and stability to ensure that it does not deform or collapse during the capping process. In addition, it is necessary to ensure that the size and shape of the bottle are suitable for the clamp of the machine to ensure stability and tightness. In actual application, it needs to be adjusted and optimized according to different bottle types to ensure the success of the operation and the quality of the effect.
Cleanliness and sanitation: The production workshop needs to maintain a good clean and hygienic environment, especially in the area around the vacuum capping machine, to prevent dust, pollutants, etc. from entering the machine, affecting the effect of operation and the quality of products.
Ventilation conditions: Since the vacuum capping machine needs to be vacuumed, the production workshop needs to have good ventilation conditions to ensure indoor air circulation when the machine is in operation and to discharge the exhaust gas generated in the exhaust pipe.
Energy and electricity: The vacuum capping machine needs to be connected to the power supply and compressed air supply system, and the production workshop needs to have stable and reliable electricity and air supply to ensure the normal operation of the machine.
Space and layout: The vacuum capping machine requires a certain operating space and layout arrangement to facilitate the operation and maintenance of the operator. Sufficient space needs to be allowed in the workshop to ensure that operators can move freely and easily enter and exit the area around the machine.
Operators: The operation of the vacuum capping machine requires professional technicians, and the production workshop needs to have corresponding talents and technical support to ensure the normal operation of the machine and the effect of the operation.