Round Bottle Labeling Machine
Features For Round Bottle Labeling Machine
- PLC cooperates with the man-machine interface, and the operation is intuitive and simple
- The whole machine is made of stainless steel and aluminum alloy, which is rust-free and meets GMP requirements.
- This machine has the functions of bottle alignment, bottle separation, fitting, label smoothing, counting, etc
- The position of the label can be easily adjusted.
- The conveyor belt can be connected to the production line.
- Various special models can be customized according to customers’ requirements.
Curved Surfaces Labeling Function
One of the key features of round bottle labeling machines is their ability to accurately label curved surfaces. Unlike flat surfaces, curved surfaces can be more challenging to label, requiring specialized machinery and even smoothness. Bottle labeling machines are designed to handle the unique challenges posed by curved surfaces and can apply labels accurately and uniformly, even on irregularly shaped bottles.
Multiple Labeling Stations
Some round bottle labeling machines are equipped with multiple labeling stations, which allow for the simultaneous application of different types of labels on a single bottle. This can include front and back labels, wrap-around labels, and tamper evidence.
Position Labeling Function
For some bottles that require high labeling accuracy, we will equip the round bottle labeling machine with an adjustable clamping device, which can fix the bottles and rotate them so that the labels can be evenly attached to the entire surface of the bottle. The clamping device makes the round bottle labeling machine have good fixed-point labeling ability because this kind of labeling machine usually uses advanced sensors and control systems, which can detect and measure the bottle with high precision. Before the label is applied, sensors scan the surface of the bottle and record its shape and size. The control system on the machine will get this information, which calculates where and in which direction the label should be applied. Next, the labeling machine automatically sticks the label at the predetermined position, ensuring that the label is positioned precisely and aligned.
Description For Round Bottle Labeling Machine
Round bottle labeling machines are automated devices used to apply labels to cylindrical containers such as bottles, jars, and tubes. With a round bottle labeling machine, companies can label their products with speed and accuracy, making them more efficient and productive.
Round bottle labeling machines can handle different types of container materials, including glass, plastic, and metal, and can accommodate different label sizes and shapes. They are designed to label a large number of containers in a short amount of time, with some models capable of labeling up to 200 containers per minute. This makes them ideal for high-volume production lines where speed and precision are crucial.
The labeling process of round bottle labeling machines is straightforward. The machine feeds the label into position, and then the container is positioned to receive the label. The label is then applied to the container with a variety of techniques, including wraparound, front-and-back, and top-and-bottom labeling. Many round bottle labeling machines come equipped with sensors that detect the container’s position and adjust the label placement accordingly, ensuring that each label is applied with precision and consistency.
There are many benefits to using round bottle labeling machines in your production line. Round bottle labeling machines can label products quickly and accurately, reducing the need for manual labor and increasing the number of products labeled per hour. Additionally, these machines reduce the likelihood of errors and mislabeling, which can result in costly recalls and lost revenue.
In conclusion, round bottle labeling machines are an essential tool for companies that need to label cylindrical containers quickly and accurately. They offer a range of benefits, Such as reduced labor costs, and improved labeling accuracy, making them a valuable investment for any production line
Round bottle labeling machine label deflection or pulling may be caused by the following reasons:
- Label core size mismatch or poor quality;
- The calibration of the labeler is not correct;
- The sensor does not correctly identify the container position;
- Parts of the device are loose or damaged.
To address these issues, you can take the following steps:
- Check label core size: Make sure the label core is the right size for your device. If the label core is too small, it may cause the labels to skew or pull. At the same time, choosing high-quality label materials can help solve this problem.
- Calibrate the device: Make sure the device is properly calibrated. Calibration equipment can help ensure labels are properly applied to containers.
- Check the position of the sensor: The sensor should correctly identify the container position to ensure that the label is correctly applied to the container. If the sensor is not positioned correctly, you can adjust its position to ensure accurate identification of the container’s position.
- Check the parts of the device: parts of the device may be loose or damaged, causing the labels to skew or pull. Check the various parts of the equipment, such as rails, pressure wheels, etc., to make sure they are securely installed and functioning properly.
The problem that the labels of the round bottle labeling machine are not positioned correctly can be caused by a variety of reasons, such as inaccurate sensor recognition, incorrect equipment calibration, etc. To solve this problem, you can consider the following solutions:
- Calibrate the device: Make sure the device is properly calibrated. If the equipment is not calibrated correctly, it may cause the label to not be properly applied to the container.
- Check the various parts of the equipment: Various parts of the equipment, such as rollers, rails, etc., if loose or damaged, may cause the label to not be properly applied to the container. Therefore, it is very important to check that all parts of the equipment are securely installed and functioning properly.
- Check the label material: Poor quality label material can also cause labels to not be properly positioned. Therefore, it is also necessary to check the quality of the label material, such as whether it is too weak or not viscous enough, and whether it meets the requirements of the equipment.
- Check the device’s power and wire connections: Check that the power supply is stable and that the wires are securely connected. If the power supply is unstable or the wiring is poorly connected, it can cause the equipment to shut down. The solution is to check whether the power supply is normal, check whether the wires are firmly connected, and replace the wires if necessary.
- Check equipment sensors: Sensors can fail or become damaged, causing equipment downtime. Check the sensor for proper operation, and replace the sensor if necessary.
- Check the circuit board of the device: There may be a problem with the circuit board of the device, causing the device to stop. Check the circuit board for damage or short circuits and replace the circuit board if necessary.
- Check the maintenance of the equipment: If the equipment is not maintained for a long time, it may cause the equipment to stop. Check the cleanliness, lubrication, and wear of parts of the equipment, and clean, lubricate, or replace parts if necessary.
- Check the method of operation: improper operation may also cause equipment shutdown. Check whether the operation method is correct and whether it meets the requirements of the equipment.
- Regular equipment maintenance: long-term use of equipment will cause wear and tear of parts and increase noise. Regular maintenance and inspection of equipment, including cleaning, lubrication, and replacement of worn parts, can reduce noise and extend equipment life.
- Adjust the speed of the device: Running the device too fast can also cause excessive noise. The running speed of the equipment can be adjusted appropriately to reduce the noise of the equipment.
- Replace equipment parts: Loose, damaged or aged equipment parts can also cause excessive noise. Check equipment components and replace loose, damaged or worn parts if necessary.
- Improve the use environment: The use of environmental noise will also affect the noise of the device. Measures can be taken to improve the use environment, such as reducing surrounding noise, reducing resonance, sound insulation, etc.
- Choose low-noise equipment: When purchasing equipment, you can choose low-noise equipment to reduce the impact of equipment noise on the production environment and staff.
- Adjust the label attachment position: If the label is not sticky enough, you can adjust the attachment position. If the attachment position is too high, the contact area between the label and the object surface will be reduced, which will affect the adhesion, while if the attachment position is too low, the label will slide on the surface of the object and cannot be firmly adhered to. Adjusting the label attachment position can improve the label adhesion.
- Change to the proper label stock: Selecting the proper label stock can also affect tack. If the label is not sticky enough, you can choose a higher tack label stock; if the label is too sticky, you can choose a lower tack label stock.
- Adjust the parameters of the labeling machine: the labeling speed, tension, pressure and other parameters of the labeling machine will also affect the stickiness of the label. The parameters of the labeling machine can be adjusted appropriately to achieve the best label adhesion effect.
- Clean equipment regularly: Prolonged use of equipment can lead to dust and residue buildup, affecting label adhesion. Regular cleaning of equipment reduces residue and dust buildup and improves label adhesion.
- Replace labeling machine parts: If the equipment parts are aged or damaged, it will also affect the label adhesion effect. Regular inspection of equipment parts and replacement of parts when necessary can maintain the normal operation of the equipment and the quality of the label.