First, Outline for tube filling machine
Our company’s tube filling machine automatically the introduction of overseas advanced technology unifies GMP request optimization design, and R & D a successful high technology and new technology equipment. Has the structure reasonable, the function complete, the ease of operation, the load accurate, the movement steady, and the noise low status characteristic? The electric appliance uses the PLC programmable control to employ according to the ability of the machine movement sequencing, (paste body) carries on from the liquid to the high viscosity fluid material fills installs, seals the tail to hit the code batch number (including production date) and so on the working procedure completely automatic works. Profession and so on cosmetics, drugs manufacture, food, bond aluminum tubes, plastic tube, multiple-unit tube fills the attire to seal the tail the ideal equipment, conforms to the GMP standard requirement.
Second, The Principle of tube filling machine
Our tube filling and closing machine is automatically for professionals in cosmetics, drugs manufacture, food, bond aluminum tubes, the plastic tube, the multiple-unit tube fills seals gathers designs from the manufacturer, its main principle of work is in the loading hopper barrel of pipe enters the one by one the first location to fill vertical the pattern making, then revolves together along with the rotating disc, when revolves to the second location, to the barrel of pipe carries on the examination to the sign, enters the nitrogen sufficiently in the third location toward the barrel of pipe in, when fourth location, fills to the barrel of pipe in wants to install the thing, afterward enters to heats up, the knee bend, contracts, the printing serial number, cooling, the cutting edge and so on a series of locations Carries on seals gathers, revolves to last the namely 12th location when the end product derives. Each barrel of pipe must pass through a series of processes, and finally feeds seals and gathers finished.
The machine’s main structure by the master drive organization, the feed mechanism, the rotation organization, seals the tail organization, fills in adds the organization and the electric appliance control system is composed.
Third, the performance characteristic of tube filling machine
- a) A high-grade night of crystal demonstrated the programming controller and the button unify the operation regards the screen, comprehensive assurance movement conditions, and so on equipment step-less speed regulation, parameter establishment, output register statistics, barometric pressure instruction, breakdown demonstration, cause operation simple
- b) The completely automatic complete the human for the tube, to the sign, the sufficient inert gas (may elect), to fill installs, seals the tail, hits the code, the end product derives the entire process.
- c) The high accuracy of the sign system, reduced the tube body and the color code chromatic aberration scope.
- d)adjusts outside the spot to set at, the position numeral demonstrated that, the adjustment fast, and accurate (use in multi- specifications, multi- varieties produces).
- e)machine, the light, the electricity, the gas integration, the realization that do not have the tube not to fill the attire, does not arrive for the tube, the barometric pressure lowly, the automatic demonstration (reports to the police); Opens when the protection gate can completely automatic functions and so on auto-stop.
Fourth, The structure of tube filling machine
|2.||Electrical kneading board|
|4.||Controls remotely the plug|
|5.||The mixer (prepares elects)|
|6.||Measurement regulating wheel|
|7.||The barrel of pipe inserts the location|
|8.||The barrel of pipe direction detection examines the location|
|9.||The barrel of pipe arrives examines the location, the barrel of pipe inverts, the nitrogen turns on|
|10.||The barrel of pipe fills the location, the barrel of pipe puts in completely fills in the pattern making|
|11.||The nitrogen turns on, metal: Operates the pliers to clamp; Polyethylene: May use|
|12.||Metal: Operates the pliers to clamp; Polyethylene: The hot pliers clamp|
|13.||Metal: Operates the pliers to clamp; Polyethylene: The hot pliers clamp|
|14.||Metal: Operates the pliers to clamp; Polyethylene: The hot pliers clamp|
|15.||Metal: Operates the pliers to clamp; Polyethylene: Prints the pliers to clamp|
|16.||Metal: May use;
Polyethylene: Cools the location
|17.||Metal: Prints the pliers to clamp; Polyethylene: Cutting edge location|
|18.||The barrel of pipe springs the location|
|19.||Loader height control handwheel|
|20.||Skewed slot regulating hand wheel|
|A||Compressed air connection, supplies connection|
|B||Water supply connection|
Fifth, What is the operation order of the tube-filling machine?
& Barrel of pipe feeding by charging device, regulation, and so on skewed slot
& The barrel of pipe enters the machine turntable to fill in the pattern making
& The barrel of pipe uses the sensor and the turning gear to the sign
& Examines the location and the nitrogen turns on uses the sensor and the mechanism
& The barrel of pipe fills by the control valve automatic control systems control
& The barrel of pipe seals gathers uses heats up the mouth or the bend installment seals gathers
& May print the batch number, information, and so on date
& End operation for a barrel of pipe ex-denning
Sixth, How to install the tube-filling machine
& Mixing installments
- Separation of power source,
- Opens the barrel of the pipe loader and the electricity gas tank,
- Takes the guard shield,
- Lives fixedly with the flange plate decelerates the electrical machinery,
- Inspects the flange plate the drill bit with to stir the pole the drill bit to match,
- On fixed flange plateM8 bolt,
- Will stir the pole to connect decelerates inside the electrical machinery, the inspection guide rod position with decelerates the electrical machinery the Taiwan pad to coincide,
& Will stir to aim at the loading hopper.
- The fixed tightM10 bolt causes to stir the pole to live fixedly,
- With clamp installment fixed worm type.
(1)Mixing head; (2)Mixing pole (3)Connector (4)Motor (5)Prop (6)Feeder (7)Facing bar
Guarantees in the rotation process that the mixer does not bump into the feeder wall
Turns in the main engine kneading board the switch, the inspection stirs changes clockwise for
& Loading hopper installment
- Guarantees the O circle in to pump in the place also does not move (1)
- Will feed in raw material with the central aligner partly aims at Yu Fati (2)
- Closes the jig (3)
Inspection of protective device and safety device performance,
Machinery adjustment: All locations must adjust the adaption barrel of pipe size.
Compressed air adjustment: Inspection compressed air value to 0.6 MPa about,
The loading hopper fills: Opening the machine front should make the essential loading hopper fill, and opens the active security guard shield to cause its function in the loading hopper upper half position.
& Metal getting involved in machine operation
- Opens the air feed
- Turns on the power source
- Presses down the green movement button to start the machine
& Notice before changing the barrel pipe size:
- Insertion key closure safety device
Must only be able to operate the machine by an operator
- Turns on the emergency exit, changes into the barrel of pipe jig must the size
- Loosens the screws (for example steps 1 and 2) and dismount under the barrel of pipe direction detection installment of the pole
- Picks off the barrel of the pipe discharge chute
- Turns on a lathe the loose plate hub (B) the under bolt (A) half circle
- With controls remotely the button to dismount on the top completely
- Inserts a barrel of pipe to fill in the pattern making
- Until(C) adjusts through the adjusting screw fills the pattern making highly 360mm
- With a barrel of pipe test machine movement, examined possibly appears hemstitching
- Tightens the plate hub bolt(A)
& Regulation tube cup roof bar (as on chart)
- with controls remotely the button to dismount on the top completely
- Until the promotion fills the pattern-making roof bar (E) the barrel of pipe crown to enter measurement 20mm, again screw (F)
- interrupted movement machine examined the pole with fills between the pattern making it not to have disturbs
& Adjusts the roof bar
l with controls remotely the button to dismount on the top completely
l adjustment roof bar causes the prominent spot distance to fill the pattern making 20mm highly
l test and the examination pole with fill the pattern making or the barrel of pipe do not have the disturbance, also the barrel of pipe goes against truly
l promotion discharge chute Gao Guoguan the pattern making 1—2mm causes the cup to pause
l test movement discharge chute with fills the pattern making or the hemstitching plier’s clamps without the disturbance
& Adjustments barrels of pipe loader
- Loosen the screw (A), replace the tilted device according to the new tube (B)
- Adjust and keep the inclined surface and turning surface on the identical axis. Loosen the screw (B) and rotates the small handwheel (C) to keep a 3mm distance from the barrel of pipe to the loader surface.
- Loosen the screw (D) on the guide apparatus (D) and adjust the contrast apparatus distance(G) to be 3-5mm
- Loosen the screw (E) on the guide apparatus (F) and adjust the distance to be 3—5mm from the guide apparatus to the barrel of the pipe according to the length
- Basis revolves the floor and the barrel of pipe loosens the screws(H) highly and the handwheel (I) adjusts the loader altitude
Attention: When the inspection the barrel of pipe drops from the skewed slot does not bump into the turn over bottom end
Revolves the bolt (N) to adjust the vertical guide rod (M) and maintains the 2mm distance with the barrel of pipe
& Feeds in raw material take over control of the replacement
Fills the spot the terminating unit to be composed by inner and outside of the components, must carry on the suitable replacement according to the barrel of pipe size and the type. Feeds in raw material take over control of the type by the barrel of pipe diameter, the machine speed, decisions, and so on the product characteristic
Fills and the air feed connection maintains feeds in raw material take over control cleanly
& Dosage adjustment
Dosage adjustment by machine in front of (A) the dosage handwheel carries on the establishment
& Barrel of pipe direction finder adjustment
In order to adjust the direction finder, fills the attire to trace head with one (1) and install one to measure the test tube. Loosen 2 bolts (2) on the axis (3) and rise 5-10mm to push the barrel of pipe out of the filling mold, fasten the screw.
& Barrel of pipe direction detection cursor adjustment
Turns on the lathe on the loose cursor the bolt in order to the cursor may as far as possible clear according to arrival on the barrel of the pipe
The cursor group of lines should maintain a certain angle to be vertical to avoid reflecting the effect Cursor may read under the black background the bright cursor, also may reading under a luminous background the black cursor
- Cursor symbolized puts in under the luminescent spot, presses down the TEACH key
l puts in the background under the luminescent spot, presses down the TEACH key, Until do not move the background to maintain several seconds for the cursor launch to be stable
& Change batch number
Metal tube: loosen 2 screws. Takes code to contract the place. The replacement code rewiring contracts the place, the tighten the screws.
Attention: Do not touch the swing arm, insert the barrel of pipe when testing the machine
& The barrel of pipe feeds the storehouse installment
l (E) installs the fixed attire materials storehouse with 3 screws, guarantees its nearby two (F) with to feed the rotor to maintain consistently.
l basis barrel of pipe size installs the barrel of pipe on its support to enter for the knife. l closes the power source to examine if the knife works whether normally.
- First in advance saving (1) place laying aside barrel of pipe in order to let the tube cup shift to the wall (2)
- Lags behind 2 sides of the release lever (4), reduces the damper plate (3), then is loaded with the barrel of pipe the box to put to the filling type card box (5), place and the attention fills the attire to trace is located the wall (2)
- Then inclines upwardly the card box, this time has 2 kinds of possibilities the situations:
- a)in this time box the barrel of pipe faces, in this kind of situation took takes the paper carton, the barrel of pipe still keeps in the card box, and afterward put out the barrel of pipe flushing again.
- b) the box may open, puts out the barrel of pipe, and arranges the position not a good barrel of pipe.
Pulls up nearby the damper plate on 2 release levers (4) by then to mention the damper plate (3), inspects the barrel of pipe whether arranges good,
When the card box falls spatially above duplicates the step.
The skewed slot saving must maintain in advance as the material condition, as this maintains feeds the operation not to need the engine off.
& Change barrel of pipe size:
- Adjustment or the replacement does not suit the new barrel of pipe size to dial the yard lumber (7)
- Enters to the barrel of pipe replacement, turns on a lathe the pine seal screw (A), takes original dials the yard lumber, exchanges dials the yard lumber newly, tightens seals the screw
- Enters to the barrel of pipe adjustment, turns on a lathe the pine seal screw, adjusts the barrel of pipe to cause the barrel of pipe to dial the yard lumber has 3—4mm the space highly, tightens seals the screw (A)
Attention: Dials when the yard lumber work must affect in the barrel of pipe hard one side
Adjusts the barrel of pipe to enter for the vibration (7): Turns on a lathe the loose screw (C), adjusts the connecting rod position to the rotor among;
Turns on a lathe the loose screw (B) and adjusts the damper plate according to the barrel of pipe size positioning the guide apparatus (8), and finally tighten the screws.
Sixth, machine routine maintenance and maintenance
& Clean doser
- Pine opens on the loading hopper with the freedom to clamp (1)
- Puts out the loading hopper
- Thorough clean loading hopper
- Separation dosage(2) on trachea
- Turns on a lathe the pine exterior components(3) to dismount feeds in raw material takes over control and puts out a dosage interior the components.
Water used or when cleaning liquid dosage do not have to get wet the air operated actuation piston
- Relaxes on the main valve of the control stick and promotes the control stick another aspect artificially the valve (4)
- Turns on a lathe the pine to take clamps(5) freely and puts out pumps the module
- Promotes the piston sleeve upwardly
- Puts out the seal packing collar and thoroughly clean
- Assembles, when rewiring piston and doser, lubricates all seals.
& Clean machine surface:
Use water or a cleaning solution to clean the machine’s surface or other parts
& Routine maintenance
Each month of the machine, board covers the inspection actuation to rise the tight chain link
In order to increase the density, adjusts on the electrical machinery support and the chain adjuster specially make the screw
The PLC battery replacement suggested every year replaces time. In order to not delete the machine function, when machine circular telegram must replace the PLC battery.
Seventh, the Main issue and solution
|The man-machine contact surface does not have the demonstration||1. Does not have the power source
2. Circuit breakers not on electricity
3. PLC does not have the power source
4. PLC damage
5. Men-machine contact surfaces damage
|1. Inspects the power source
2. Gets the circuit breaker
3. Inspection controls transformer does have the input-output voltage
4. Exchanges PLC
5. Exchanges the man-machine contact surface
|The main engine does not revolve||1. Breakdowns report to the police
2. Electrical machinery or the frequency changer does not have the power source
3. Frequency changers frequencies are 0HZ
4. Electrical machinery or frequency changer damages
5. Frequency changers class
|1. Found the breakdown, eliminates abreast in row
2. Inspects the circuit breaker whether electrified, frequency changed whether there is output voltage
3. Reestablishes a time of main engine speed, inspects PLC to pass the fuse with frequency changer RS485
4. Exchanges the electrical machinery or the frequency changer
Whether there is 5. inspections loads and does the electrical machinery reduction gear catch
|The encoder condition does not have the demonstration||1. Encoders do not have the power source
2. Encoders damages
|1. Inspections switching power supply
2. Exchanges the encoder
|PLC does not have the work||1. Does not have the power source
2. PLC does not have the movement
3. PLC damage
|1. Inspection controls transformer does have the input-output voltage
2. Puts the PLC on movement and switch the ON position
3. Exchanges PLC
|Does not have the work to the sign electrical machinery||1. Does not have the power source
3. Pair of signs of electrical machinery angle has not been established
|1. Inspects the transformer and the bridge-type rectifier
2. Inspects the electrical machinery whether catches
3. Reestablishes the good angle
|To the sign electrical machinery, the spring collet, to the sign, blow the material, feed in raw material the switch, feed in raw material working positions and so on valve, sufficient nitrogen, fixed-point engine off ahead of time, the lag or do not work||1. Zero misalignment
2. Encoders do not have the work
3. Solenoid valves do damage
4. Pair of signs of electrical machinery damage
|1. Reestablishes the zero position
2. Inspects the encoder
3. Exchanges the solenoid valve
4. Exchanges the solenoid valve
|The spatial pot is not correct to the sign||1. Pair of signs angles has not been established
2. Color codes photo electricities have not been established
3. Color codes photo electricities are apart from with the spatial pot not rightly
|1. Reestablishes the sign angle
2. Rereading the color code color data
3. Adjusts the good color code photoelectricity with the spatial pot distance