What Is Granule Filling Machine?
The granule filling machine is packaging equipment used to fill granular materials such as sugar, salt, coffee, spices, seeds, etc. into containers with high precision and high efficiency. The Granule filling machines operate by gravity or weighing to dispense pellets into containers such as bags, bottles, or jars. When choosing a granule filler, it is important to consider several factors such as the type of product being packed, the size and shape of the container, the required filling rate, and the level of automation required.
One of the main advantages of using a pellet filling machine is the accuracy of the filling process. These machines use advanced sensors and control systems to ensure that the right amount of product is dispensed into each container. This reduces waste and ensures the consistent quality of packaged products. In addition, pellet fillers are very efficient: some models are able to accurately fill up to 99% of containers.
Another benefit of using a pellet filler is the level of automation it offers. These machines are designed to work with other packaging equipment such as baggers, cappers, and labelers to create a fully automated production line. This not only saves time but also reduces labor costs and improves productivity. The granule fillers are also highly customizable, allowing businesses to tailor them to their specific needs. For example, some machines may be equipped with additional sensors or control systems to handle products with different flow or density characteristics. Others can be configured to fill different sizes and shapes of containers, making them suitable for a variety of packaging applications.
|Production capacity (bottle/hour)||1000-1500|
|Measuring range (g)||100-1000|
|Bottle box size (mm)||It’s customized according to your requirements|
|Total power (kW)||2.2|
|Net weight (kg)||290|
- The granule filling machine is suitable for granular materials of different particle sizes and shapes, such as medicine, food, chemical raw materials, etc. It has a wider range of applications than other filling machines.
- The granule filling machine can complete a large amount of packaging in a short period of time, so it can greatly improve production efficiency and is suitable for high-volume production lines. Since the granule filling machine adopts the multi-head weighing technology, it can achieve extremely high filling accuracy and can ensure the consistency of the net weight of each package.
- The granule filling machine adopts fully automatic operation, which can reduce manual intervention, simplify the operation process, and reduce operation difficulty and risk.
Different Measuring Way On Granule Filling Machine
Vibration measurement is one of the widely used measurement methods. The principle of vibratory dosing is to vibrate the material on the vibrating sieve so that the granular material passes through the sieve opening at a relatively constant speed and falls into the weighing pan according to a certain proportion for dosing.
The advantages of vibratory dosing are mainly reflected in the high dosing accuracy suitable for dosing bulk materials and materials that are easy to accumulate. Since the vibration measurement uses the gravimetric measurement method, the measurement accuracy is relatively high, which can meet the needs of some industries with high accuracy requirements. At the same time, vibratory dosing is also suitable for dosing bulk materials, since the materials can pass through the sieve holes and be weighed on the weighing pan under the sieve holes.
Dosing by measuring cups of granule filling machine is one of the widely used dosing methods, mainly using one or more measuring cups with a given volume to complete the dosing of materials. When the material enters the beaker and reaches the set volume, the measurement is completed. The advantages of beaker measurement are that it is easy to understand, easy to operate, has low requirements for the viscosity and flowability of materials, and is suitable for measuring some materials with relatively uniform particle sizes.
The dosing of the measuring cup of the pellet filling machine is usually controlled by a magnetic or mechanical switch. When the volume of the measuring cup reaches the set value, the switch will automatically close to complete the dosing. In addition, when measuring the type of measuring cup, multi-level measuring cups can also be used to make accurate measurements with measuring cups of different sizes. The disadvantage of measuring with a beaker is that the measurement accuracy is lower than other measurement methods and is highly influenced by factors such as ambient temperature, pressure, and humidity. Therefore, in the process of measuring with a beaker, regular calibration is required to ensure the accuracy and stability of the measurement.
Measuring with a multi-head weigher of granule filling machine is one of the widely used measurement methods, which is suitable for measuring granular materials with high precision requirements. The measurement of multi-head scales is to weigh the material with multiple weighing heads at the same time, and then calculate, count, and check the data of multiple weighing heads, and finally obtain the net weight of the material and automatically complete the packaging or filling process.
The advantages of multi-head weighers are high measurement accuracy and good stability, and they are suitable for materials with high measurement requirements. The measurement accuracy of the multi-head weigher can reach several thousandths or even higher, and the measurement speed is fast, which can meet the high-efficiency requirements of the production line.
The measuring principle of multi-head weigher is to use multiple load cells to weigh materials at the same time and calculate, check, and count the data of each load cell, and finally obtain the net weight data. Usually, when measuring a multi-head scale, a digital signal processor is used to process and analyze the load cell data to ensure the accuracy and stability of the measurement.
|Object sensing photoelectric||Sike|
Industry Application (4)
The granule filling machine is widely used in the food industry and can be used to package foods of various shapes and particle sizes, such as rice, flour, potato chips, candy, etc. In the food industry, the biggest feature of the granule filling machine is that it requires high hygienic standards and needs to comply with national and regional food hygiene standards. Therefore, the granule filling machine needs to be manufactured with materials that meet hygienic standards and ensure that the equipment is easy to clean and disinfect. In addition, the food industry also has high requirements for the measurement accuracy and speed of the granule filling machine, and it is necessary to ensure that the packaging accuracy and packaging speed can meet the requirements of the production line.
The granule-filling machine is mainly used in the pharmaceutical industry for the packaging of powders and granules, such as tablets, capsules, etc. In the pharmaceutical industry, the biggest feature of the granule filling machine is the strict GMP (Good Manufacturing Practice) specification, which needs to meet the national and regional pharmaceutical production quality standards. Therefore, the granule filling machine needs to be manufactured with materials that comply with GMP specifications and ensure that the equipment is easy to clean and sterilize. In addition, the pharmaceutical industry also has high requirements for the measurement accuracy, packaging speed, and packaging tightness of the granule filling machine, and it is necessary to ensure the quality and safety performance of the packaging.
The application of granular filling machines in the agricultural field is mainly concentrated in the field of packaging agricultural products. The packaging of agricultural products is an important part of the agricultural industry chain, which can increase the added value of agricultural products and promote the development of the agricultural industry. In the packaging process of agricultural products, the granule filling machine can be widely used in packaging granular agricultural products such as seeds, fertilizers, and feed.
The packaging of agricultural products needs to consider the characteristics of freshness preservation, moisture-proof, and insect-proof, so it is necessary to choose packaging materials suitable for agricultural products.
Granule filling machine is mainly used in the chemical industry for the packaging of various granular chemical raw materials, such as powder, granules, quartz sand, etc. In the chemical industry, the biggest feature of the granule filling machine is that the equipment is required to have strong corrosion resistance and explosion-proof performance. It needs to be manufactured with materials that meet the quality standards of chemical production and to ensure that the equipment is easy to clean and maintain. In addition, the chemical industry also has high requirements for the packaging accuracy and packaging speed of the granule filling machine. It is necessary to ensure that the packaging accuracy and packaging speed can meet the requirements of the production line and ensure the safe performance of the packaging.
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